Challenge: A project site required a robust and reliable lifting solution to effectively transport materials between two floors. The system needed to integrate closely with the existing infrastructure while prioritizing safety, efficiency, and compliance with industry standards. The building was a new construction, and the installation had to be completed without disrupting other trades on-site. This required precise planning and coordination to ensure the lift was installed efficiently.
A - Solution
Astrolift provided a custom-engineered lift table LTS-EDM-039 designed for pit mounting to rest flush with the basement floor. The lift table was fitted with advanced features to ensure smooth and safe operation, including:
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Pendant controls at both floor levels with auto-run and incremental controls.
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A micro switch at the dock to align the table with the floor, accounting for potential deflection under load.
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A full mesh safety skirt on three open sides for added protection.
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Safety interlocking gates at both the table and dock.
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Emergency stops at both floors for immediate response.
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Limit switches at all floor levels to ensure precise positioning.
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Full handrails with kick plates for operator security.
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Anti entrapment sensors
To meet compliance requirements, the lift table was CE Approved to EN 1570-1 standards. Prior to manufacturing, working drawings were provided for approval, ensuring that every detail met the specific site requirements.
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B - Implementation
Astrolift’s team coordinated the installation process, ensuring that all pit design and power requirements were clearly outlined. The final power connection was conducted by Astrolift after the main contractor provided the necessary power outlets. The most important challenge was executing the installation without disrupting ongoing construction activities. To achieve this, scheduling and logistics were meticulously managed, minimizing site impact.
To facilitate smooth site operations:
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Deliveries were strategically planned to avoid congestion and delays.
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Temporary accommodation and storage space were allocated for subcontractors as per site conditions.
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Noise restrictions were adhered to, ensuring minimal disruption.
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A comprehensive site access and traffic management plan was followed throughout the project.
C - Expertise and Safety Compliance
Executing this project required a high level of technical expertise from the Astrolift crew, leveraging their deep understanding of mechanical engineering, precision alignment, and safety protocols.
The team ensured that all lifting and installation operations were conducted in accordance with industry best practices, minimizing risk and optimizing efficiency. Additionally, strict adherence to safety compliance was paramount, including adherence to CE EN 1570 standards, proper implementation of safety interlocks, emergency stop mechanisms, and structural stability measures. Regular risk assessments and thorough testing were conducted to guarantee the system's reliability and compliance with workplace safety regulations.
D - Outcome
The installed lift table provided a seamless and efficient lifting solution, enhancing workflow while meeting the highest safety standards. With its precision-engineered design and robust safety features, the lift has become an integral part of the site’s operations.
Astrolift’s expertise in custom lifting solutions, combined with strict compliance and innovative engineering, ensured a successful project outcome that meets all operational and safety requirements.
